Bars and Billets
NORDISCAN-BB
Systems for Automatic Ultrasonic Examination of Bars, Billets and Rails
NORDISCAN-BB systems are intended for examination of bars, billets, and other more complex profiles. Depending on the testing task, we apply two basic configurations of NORDISCAN-BB
For examination of bars of small diameters, billets, profiles, and rail we are applying a “pass-through” configuration based on providing a dedicated immersion tank with the probes submerged in it. Efficient seals on the input and output ensure minimal loss of water and continuous inspection capability. Such configuration is nearly invisible to the production line with testing speeds up to 2 m/s, and with the application of phased-array methods provides increased flexibility for different test objects and tasks.
Salient Features
- Detection of inner defects, like shrink holes, insulation, blowholes, inclusions, etc. (equal to FBH 0.4*)
- Detection of surface and sub-surface defect is also possible (equal to notches 0.2 mm x 10 mm(D x W))
- Testing Speed: up to 2 m/s (depending upon the material to be tested)
Typical Specification
- Diameters: 5 mm – 1000 mm
- Length: from 1000 mm
- Material: carbon steel
ALUTEST-BB
Systems for Automatic Ultrasonic Examination of Non-Ferrous Bars
ALUTEST-BB series systems are designed for automatic ultrasonic testing of bars and billets made of aluminum, titanium, copper, and other Non-Ferrous metals.
Like the NORDISCAN-BB series, ALUTEST-BB systems can be delivered in two different configurations: “Pass Through” and “Gantry”. Unlike the NORDISCAN-BB, however; the UT probes of ALUTEST-BB are designed to meet the most stringent standards of the aerospace industry
Salient Features
- Detection of internal imperfections in rolled plates such as: laminations, non-metallic inclusions, porosity, shell, sponge, etc. (equal to FBH 0.4*)
- Detection of surface and sub-surface defects. (equal to notches 0.2 mm x 10 mm (D x W))
Typical Specification
- Diameters: 5 mm – 1000 mm
- Length: from 500 mm
- Material: stainless steel, aluminum, titanium, Copper and alloys.
EDDYCHEK 6 Series
EDDYCHEK 6 Series consists of
- EDDYCHEK 605 Compact
- EDDYCHEK 605
- EDDYCHEK 610
Salient Features
- It has a wide range of applications in the production of tube, pipe, bar, wire, strip, cable sheathing, and extruded sections (roll forming, tube mills, drawing machines) for any conductive material i.e. ferrous or non-ferrous metals.
- Multichannel, Multi frequency testing with bandwidth of approx. 15kHz
- Up to 10 channels at up to 6 testing positions for EDDYCHEK 610 & Up to 5 channels at up to 3 testing positions for EDDYCHEK 605 & EDDYCHEK 605 compact
- Available in four systems for diameter 1.9mm to 140mm
- For use in production lines and during final inspection of tubes, bars and wires
- Specifically for the detection of longitudinal defects
- The minimum defect depth is 0.05mm, depending on the sample’s surface quality.
NOVAFLUX Inspection System
Highly Sensitive Inspection Of Black And Bright Metal Bars And Seamless Tubes
Salient Features
- Fully automatic quality control
- Complete logging of all test specimens
- Easy to integrate into existing finishing lines
- Material diameter 10-200mm
- 100% inspection with test speeds of up to 3m/s
- Material classification with 3 alarm levels
Semi Automated MPI System
Semi-Automated MPI system for the inspection of long bars
Semi-Automatic magnetic particle inspection units consist of a Material handling station and an integral Magnetic inspectionunit. The Magnetic inspection unit provides low-voltage, high-amperage FWDC current for magnetization and AC current for demagnetization.
Salient Features
- Complete handling solution for offline system including loading table, singling, infeed conveyor, MPI, Outfeed, accept reject.
- Capable of testing part sizes ranging from 1m to 8m and diameters 20-200mm. In the case of Rectangular cross sections 20mm-180mm
- Load capacity up to 2 tons
- AC and FWDC Mag facility with capacity up to 8000Amp.
- Auto Demagnetization facility with coil only
- Current assurance indication & audible alerts
- Thyristor-based step-less current control
- Two large, easy-to-read analog meters confirm the amperage sent through the part.
- Low-voltage output with overload & short circuit-protected switching.
- Powder-coated rust-proof MS housing with a matt finish.
- Anti-vibration mount
- Encoders-based auto adjustable headstock and tailstock pneumatically operated for a wide range of 1m -8m length of product.
- HMI-operated system for better human interpretation
- Foot Switch & push button (at control panel) for ease of operation
- Emergency Cut Off
- Dark room with black curtain & ventilation fan to facilitate inspection under UV/Blacklight
- 60-100 liters combined oil & water-based system SS tank for a magnetic powder bath
- External pump system for particle auto shower agitation, circulation, and application
- PLC based reliable control & precise operation.
- Automatic sequential mag shot.
- Mag-shot-activation with 1-touch control to enable/disable this feature through HMI & foot switch.
- User-controlled security systems with password protection, supervisor locks & customizable operator access profiles
- User friendly operator interface for auto & manual control parameter in-feed and operation mode selection and display
- Conveyors speed up to 20m/min
