How to Select Yoke for Magnetic Particle Inspection (MPI)

Technical Specification of the Yoke:

According to standard EN ISO 9934-3, minimum requirements for a yoke are duty time should be greater than or equal to 10%, current ON time is greater than or equal to 5 sec, the surface temperature in the handle should be less than or equal to 40°C and the tangential field strength is greater than 2 kA/m (RMS).

 

Utilization of Currents in Defect Detection:

ALTERNATING CURRENT (AC): It is most widely used for conducting magnetic particle testing. AC has a little penetrating power and provides the best detection of the surface crack due to the skin effect. It is not effective for subsurface asthe magnetic flux stays preferentially close to the surface following the contours giving a significant amount of flux leakage around the crack to form the necessary attractive poles for the particles to migrate resulting in bold indications.   

DIRECT CURRENT (DC): Single phase AC can be rectified to produce halfwave alternating current commonly called Halfwave Direct Current (HWDC). HWDC is generally used for the detection of surface and sub surface discontinuities and FWDC is used for the detection of surface discontinuities because of the high penetration power. HWDC means that the reverse polarity or negative portion of the sine curve is eliminated as below due to which there is a small amount of skin effect and there is a penetration in some amount, hence can be used for both surface and sub-surface defects.   

So, one must decide the type of Yoke as per the defects he/she wants to see. 

Which kind of Yoke is best suited for your inspection:

Let us look at the type of yokes and their respective application as below: 

Permanent Magnetic Yokes – As these yokes do not need any kind of power supply, they can be mainly used at remote locations where a source of power supply is not available at the site. Considering the weight of the yoke, it is difficult to carry it. 

AC/DC or AC Electromagnetic Yoke– As this yoke needs electricity for operating, it can be used where we have proper power supply facility available, it can be indoor or outdoor. Also, one can switch between AC/DC to detect surface and sub-surface defects.  

Battery Operated Yoke – Since it comes with a battery, it is portable and great for job sites and field inspections.  

Now that you know how to choose the correct yoke, so next time while choosing a yoke we hope you would remember these points. 

International Standards and References:

  • ASTM E1444/E1444M -12 Standard Practice for Magnetic Particle Testing
  • E709 – 08 Standard Guide for Magnetic Particle Testing 
  • EN ISO 9934-3:2002