Magnetic Particle Inspection
Semi Automated MPI System
For the inspection of long bars
Our Semi-automated magnetic particle inspection (MPI) system consists of material handling equipment with an integral magnetic inspection station. The MPI unit provides low-voltage, high-amperage current for magnetization and AC for demagnetization.
Salient Features
- State-of-the-art robust offline solution for the MPI of long products i.e., round and square cross section
- AC, HWDC & FWDC Mag facility
- Auto demagnetization with coil only
- PLC & HMI operated system for precise operation and better human interpretation
- Footswitch, push button (at control panel), and emergency cut-off for ease and safety of operation
- Dark room with black curtain & ventilation fan to facilitate inspection under UV/Blacklight
- External pump system for particle auto shower agitation, circulation, and MPI bath application.
- Low-voltage output with overload & short circuit protected switching
- Current assurance indication & audible alerts
- User-controlled security systems with password protection, supervisor locks & customizable operator access profiles
Major Components
- Bundle loading table
- Infeed roller conveyor with bar singling unit
- Magnetic particle inspection (MPI) station
- Demagnetizer setup
- Outfeed roller conveyor with bar kicker arm assembly
- Accept & Reject cradle
Technical Specification
|
Circular magnetization |
2000 to 8000 Amps, AC, HWDC & FWDC |
|
Clamping |
Vertically clamping |
|
Duty cycle |
2 Seconds “ON” and 8 Seconds “OFF” |
|
Method of current control |
Thyristor-based step-less current control/up to 8 Step Controller |
|
Amperage meter |
Digital / Analogue |
|
MPI bath provision |
Automatic overhead shower / Manual hand shower |
|
Tank capacity (Litres) |
50 |
|
Inspection method |
Water / Oil-based |
|
Demagnetization |
AC Type (with coil only) |
|
Electrical supply requirements |
415 V, 3 Phase, + N, 50 Hz, 150 Amps |
Automotive Components
Semi-Automated MPI System for the inspection of Bearing Shell
It is a state of art Magnetic Particle testing system for the inspection of steel bearing shell. Ideal and cost-efficient semi-automated solution for bearing manufacturing companies for the inspection of ID and OD cracks. Provides easy & efficient operation with multiple job loading facility.
